Custom Aluminum Alloy Die Casting Foundry

Custom Aluminum Alloy Die Casting Foundry

1) Products description 2) Aluminum die casting Size Range: Not normally over 2 feet square. Part Weights: .001 pounds to 10 pounds. Parts comply with the EU RoHS standards Setup Cost: New tooling setup is free with free first article report. Tolerances: · Aluminum die cast parts ±...

Product Details

1) Products description

Product name

Custom aluminum alloy die casting foundry

Material

Aluminum alloy ADC12

Working Process

lnjection mold→Die Casting Raw Material → Trimming → Deburring →CNC turning → Tumbling→ package → Shipping,etc.

Available facilities for this product

Eight sets Die Casting machine(From160T to 1000T)

Four sets advanced  CNC machining centers (3axis,4axis,CNC machine center)

Twenty sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM inspection machine, Spectrum Meter, Imaging Measurement Instrument, etc.

Surface Treatment

Tumbling

Product weight

420gram

Application

Diagnosis Equipment, Hospital machines, Medical devices,  marine & ship equipment, Telecommunication, Textile Industry, etc

Packing

Inner packaging:1PCS/ color box Outside Packaging:18pcs/carton.32 Cartons/wooden case

Certification:

ISO:9001:2008

 

2) Aluminum die casting

Aluminum Die Casting Alloy Metals:

A360 Aluminum Alloy.

A380 Aluminum Alloy.

A383 Aluminum Alloy.

A413 Aluminum Alloy.


Size Range: Not normally over 2 feet square.

Part Weights: .001 pounds to 10 pounds.

Parts comply with the EU RoHS standards

Setup Cost: New tooling setup is free with free first article report.

Tolerances:

·  Aluminum die cast parts ± .002"/in.

·  Add ± .001" to ±.015" across parting line depending on size. 

Surface Finish: 32-63RMS.

Minimum Draft Requirements: Aluminum 1° to 3°.

Normal Minimum Section Thickness:

·  Aluminum die cast parts: 0.060" small parts, 0.090" medium parts.

Ordering Quantities: Sometimes less than 100 parts, but usually 1,000 parts or more.

Normal Lead Time:

·  Tooling:     Sometimes as little as 4 weeks or as much as 12 weeks.

·  Samples:     Usually the week the die is available.

·  Production:  Starts usually within two weeks (sometimes less) after approval. 

 

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3)About Die Casting Aluminum Alloys

·  ·  The following table will provide a general idea of the differences in Aluminum Die Cast alloys. Kinetic Die Casting will help you any technical information. A little information about Kinetic Die Casting Company can be found on our profile page.


ALUMINUM ALLOY CHARACTORISTIC

Aluminum die casting alloys 

A360

A380

A383

A413

Hardness

75

80

75

80

Elongation (% in.2 in.)

2.5

3.5

3.5

2.5

Shear Strength (ksi)

28

28

-

25

Tensile Yield Strength (ksi)

25

23

22

21

Ultimate Tensile Strength (ksi)

44

46

45

43

Thermal Conductivity

65

56

56

70

Electrical Conductivity (% copper)

30

27

23

31

Density (weight) Lbs./ in.3

0.095

0.099

0.099

0.096

 

ALUMINUM ALLOY ADVANTAGE

Aluminum die casting alloys 

A360

A380

A383

A413

(1= most desirable, 5= least desirable):



Pressure Tightness

2

2

2

1

Die Filling Capacity

3

2

1

1

Anti-Soldering to Die

2

1

2

1

Corrosion Resistance

2

4

3

2

Machining ease & quality

3

3

2

4

Strength at high temperatures

1

3

2

3

Material cost

3

1

2

4






 


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