High Pressure Aluminum Die Casting Mold Process

High Pressure Aluminum Die Casting Mold Process

1) Products description 2) Aluminum die casting Size Range: Not normally over 2 feet square. Part Weights: .001 pounds to 10 pounds. Parts comply with the EU RoHS standards Setup Cost: New tooling setup is free with free first article report. Tolerances: · Aluminum die cast parts ±...

Product Details

1) Products description

Product name

high pressure aluminum die casting mold process

Material

Aluminum alloy YL114

Working Process

lnjection mold→Die Casting Raw Material → Trimming → Deburring →CNC turning → Tumbling→ package → Shipping,etc.

Available facilities for this product

Eight sets Die Casting machine(From160T to 1000T)

Four sets advanced  CNC machining centers (3axis,4axis,CNC machine center)

Twenty sets CNC Lathes, 2sets drilling machines, etc.

Good Inspection

Instruments

X-ray Detector, CMM inspection machine, Spectrum Meter, Imaging Measurement Instrument, etc.

Surface Treatment

Tumbling

Product weight

486gram

Application

Diagnosis Equipment, Hospital machines, Medical devices,  marine & ship equipment, Telecommunication, Textile Industry, etc

Packing

Inner packaging:1PCS/ color box Outside Packaging:18pcs/carton.32 Cartons/wooden case

Certification:

ISO:9001:2008

 

2) Aluminum die casting

Aluminum Die Casting Alloy Metals:

A360 Aluminum Alloy.

A380 Aluminum Alloy.

A383 Aluminum Alloy.

A413 Aluminum Alloy.


Size Range: Not normally over 2 feet square.

Part Weights: .001 pounds to 10 pounds.

Parts comply with the EU RoHS standards

Setup Cost: New tooling setup is free with free first article report.

Tolerances:

·  Aluminum die cast parts ± .002"/in.

·  Add ± .001" to ±.015" across parting line depending on size. 

Surface Finish: 32-63RMS.

Minimum Draft Requirements: Aluminum 1° to 3°.

Normal Minimum Section Thickness:

·  Aluminum die cast parts: 0.060" small parts, 0.090" medium parts.


Ordering Quantities: Sometimes less than 100 parts, but usually 1,000 parts or more.


Normal Lead Time:

·  Tooling:    Sometimes as little as 4 weeks or as much as 12 weeks.

·  Samples:    Usually the week the die is available.

·  Production: Starts usually within two weeks (sometimes less) after approval. 

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3)DIE CAST DESIGN

Our engineers take precision to a whole new level—focusing on computer aided engineering (CAE) to produce rapid prototypes and tooling.

We are leaders in the integration and application of CAE including:

· Pro/ENGINEER and Pro/MANUFACTURE to ensure accuracy for your component’s design, tool design, and manufacture

· We use MAGMA casting process simulation to predict how the die will fill, solidify, and cool, reducing the risk of defective parts

· We understand that the future of designing is online with PTC Windchill® and are using our strong Pro/ENGINEER links to stay at the forefront of these developments

· Our highly experienced engineers use a Design for Die Casting (DFDC) methodology that optimizes casting manufacturability while preserving functionality

· The gains from DFDC vary with each job depending on whether the initial design is casting-friendly or not, but our engineers routinely manage to cut total costs by 30% or more

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